Common Machinery Maintenance and Repair Needs

Machinery maintenance and repair can be expensive and cause unnecessary delays if your maintenance team does not stay ready. With preventative actions, however, they can keep machines up and move for a long time. Of course, there are some repairs that are inevitable. Age and use naturally cause some machine parts to wear down through time. But if mechanics see issues immediately and have a plan for repair needs, then your machines would be up and running again without having to slow down the production that could hurt your company.

Four Popular Reasons for Machinery Maintenance and Repair

1. Overheating machine — Machines are likely to overheat for many various reasons, but the popular reason is the lack of lubrication. If you are in charge of a machine maintenance crew, be sure to keep a frequent cleaning and lubrication time to avoid overheating.

If your crew lubricates your machines on a regular basis but overheating still happens, check to see if there is a leak that causes the lubricants to leave the machine quicker than they should.

If there is no leak, then a misalignment might be the culprit. In case a machine overheats, it can be very dangerous to those who are working near it; thus, it is important to consistently inspect machinery to check for such issues.

2. Corrosion and Rust — Rust is a common problem that machine maintenance crews often face. If rust is unnoticed, it could corrode a machine and cause complications over time. While some machine parts are on a regular replacement timetable, corrosion and rust speed up that process and this can cost you a lot of money than what is necessary.

When the crew implements regular machine inspections, be sure to check carefully for any rust, especially during rainy or humid months. You need to ensure that your manufacturing space stays dry and clean. If the building has any leaks, have a facility maintenance crew to seal them to avoid the excess moisture from destroying your machinery.

3. Worn belts — Pulleys and belts take on the brunt of any machine work. Through, belts could crack or even lose their flexibility, thus making the machines run poorly. Popular issues that could speed up belt breakdown include overheating, contamination, and misalignment. These are some of the issues that your machine maintenance team can help resolve if they catch the problems immediately, thus be sure that they carefully inspect your machines’ pulleys and belts frequently.

4. Valve and Pump issues — For a hydraulic system, valves and pumps usually cause issues if not appropriately maintained. Disappointingly, any number of troubles could be causing the valve of pump issues. Water or air can leak into the systems and oil could leak out. Pumps and valves also weaken due to inappropriate cleaning. Additionally, if the pumps themselves are not high-quality, you might have to replace them. You should also include pumps and valves in your routine cleaning and inspection schedule, and bear in mind that problems may require some types of troubleshooting before the maintenance crew reaches the source of the problem.

Prevent Machine Breakdown

The most essential thing you can do for your equipment is to perform a routine inspection, cleaning, and lubrication plan. You can avoid many machine problems by keeping up with such a system. Inspect your machine frequently with smaller checks in between the major inspections if necessary.

How to Always Ensure Successful Machinery Servicing

Machinery servicing is a vital part of any facility’s machinery maintenance programme and, as such, it is one that merits proper management. If you are a manager or owner of an industrial facility, ensuring successful servicing is integral to the cost and operational efficiency of your complex. As such, it is recommended that you invest the right amount of time and effort in getting the results that you deserve from such a process, every time that you commission it. And if you need help with that, here are some of the most essential pointers to remember.

machine servicing

Check your manual

Among the first things that you should do before you schedule servicing is consulting your manufacturer’s manual. This handy piece of document does not only furnish facilities with information on how to harness the full prowess of a machine, it also details the specific practices that are ideal to a machine’s specific engineering. For instance, a guillotine cutter from a certain manufacturer may feature different mechanisms that, when damaged, need to be handled a certain way from how other guillotine cutters are managed.

 

Keeping to the terms of your manual also makes sure that the warranty of the product stays intact. Some manufacturers will void product support if the machine has been subjected to technical manoeuvrings that they have not recommended or, worse, it has sustained damage because of practices that they have not prescribed.

 

Gather all necessary information

It is also important to have a good idea of what needs doing, before it is done. Machinery servicing does not start and end at identifying a problem and fixing it. It also involves gathering pertinent data that are related to a machine and its operation. For example, some of the information that you may have to compile include the meantime between servicing of a particular equipment, its repair history, its operational hours, and the maintenance that it has undergone. Doing this will make sure that the right solutions are implemented, so that the equipment is kept in optimal condition holistically for the duration of its lifespan.

 

Commission the help of a trusted professional

Finally, get the assistance of a reputable team of professionals. Your servicing team should have extensive experience with helping out a wide range of facilities, complete product support, and excellent customer service. If it is possible, they should also ideally be able to offer personalised guidance for any post-servicing recommendations. And they must be able to provide complete documentation of the entire process, for your reference.