Common Machinery Maintenance and Repair Needs

Machinery maintenance and repair can be expensive and cause unnecessary delays if your maintenance team does not stay ready. With preventative actions, however, they can keep machines up and move for a long time. Of course, there are some repairs that are inevitable. Age and use naturally cause some machine parts to wear down through time. But if mechanics see issues immediately and have a plan for repair needs, then your machines would be up and running again without having to slow down the production that could hurt your company.

Four Popular Reasons for Machinery Maintenance and Repair

1. Overheating machine — Machines are likely to overheat for many various reasons, but the popular reason is the lack of lubrication. If you are in charge of a machine maintenance crew, be sure to keep a frequent cleaning and lubrication time to avoid overheating.

If your crew lubricates your machines on a regular basis but overheating still happens, check to see if there is a leak that causes the lubricants to leave the machine quicker than they should.

If there is no leak, then a misalignment might be the culprit. In case a machine overheats, it can be very dangerous to those who are working near it; thus, it is important to consistently inspect machinery to check for such issues.

2. Corrosion and Rust — Rust is a common problem that machine maintenance crews often face. If rust is unnoticed, it could corrode a machine and cause complications over time. While some machine parts are on a regular replacement timetable, corrosion and rust speed up that process and this can cost you a lot of money than what is necessary.

When the crew implements regular machine inspections, be sure to check carefully for any rust, especially during rainy or humid months. You need to ensure that your manufacturing space stays dry and clean. If the building has any leaks, have a facility maintenance crew to seal them to avoid the excess moisture from destroying your machinery.

3. Worn belts — Pulleys and belts take on the brunt of any machine work. Through, belts could crack or even lose their flexibility, thus making the machines run poorly. Popular issues that could speed up belt breakdown include overheating, contamination, and misalignment. These are some of the issues that your machine maintenance team can help resolve if they catch the problems immediately, thus be sure that they carefully inspect your machines’ pulleys and belts frequently.

4. Valve and Pump issues — For a hydraulic system, valves and pumps usually cause issues if not appropriately maintained. Disappointingly, any number of troubles could be causing the valve of pump issues. Water or air can leak into the systems and oil could leak out. Pumps and valves also weaken due to inappropriate cleaning. Additionally, if the pumps themselves are not high-quality, you might have to replace them. You should also include pumps and valves in your routine cleaning and inspection schedule, and bear in mind that problems may require some types of troubleshooting before the maintenance crew reaches the source of the problem.

Prevent Machine Breakdown

The most essential thing you can do for your equipment is to perform a routine inspection, cleaning, and lubrication plan. You can avoid many machine problems by keeping up with such a system. Inspect your machine frequently with smaller checks in between the major inspections if necessary.

Proactive Approach for Industrial Machine Repairs

It’s a known fact that machines are very helpful in making tasks easier and faster. They are a must in most companies and it’s no wonder why many businesses don’t mind investing a lot of money for machines. But just like anything else, industrial machine repairs are a must to make sure that they perform their best and the job gets done.

In this case, a proactive approach to maintaining the machine involves and anticipating, as well as resolving any underlying problem that could cause mechanical failure before it happens. It should replace the reactive model of the maintenance that focuses on the repair of breakdowns and resolving any problems after they happen. Such type of approach to maintenance is very important as it helps accomplish the majority of maintenance objectives such as increasing safety, preventing outages, lowering costs, and maximizing the life of the equipment.

industrial machines

Benefits of Having A Proactive Approach for Industrial Machine Repairs

It Increases Safety

Safety is one of the main concerns in most industrial facilities and protecting all employees and resources in the company from any danger that comes with equipment failure is of great importance. Failsafe is often in place to prevent any injury or major damages in case of a breakdown, but to further reduce the risk remains to be very important. With proactive maintenance, you can catch issues and address them immediately before a breakdown happens.

Proactive Maintenance Prevents Outages

Any unplanned outage can be very costly for any industrial facility. Replacing the parts of having the machine repaired costs a lot, but the downtime that comes with it could result in production shortfalls, increased labor costs, and missed deadlines. With proactive maintenance, you can lessen or eliminate any unplanned outages by being prepared and resolving any problem before they get worse and lead to breakdown.

Lower Costs

There are companies that tend to be hesitant when it comes to the implementation of a proactive maintenance approach as they think of the costs associated with it. Although it is true that some short-terms costs are high, the overall costs are much lower as you can avoid problems that may need a lot of money to be solved.

In addition, labor costs are also lower in the long run when implementing a proactive maintenance as a lot of the best practices of this maintenance could work with the current work routines.

Maximize Machine Life

Buying an industrial equipment is an important investment of resources that make it a must to protect such investment by keeping the machine running at its best performance as much as possible.

While a reactive approach can repair broken machines and replace any worn out part, gradually, this could take a toll on the machine and lead to a shorter life span compared to when having a proactive approach. Such an approach will keep the equipment constantly running at its best performance.

As much as companies rely on machines to be more productive and get the job done the fastest way, it is a must to employ a proactive maintenance approach to make the most of these machines for the longest possible time.