The Importance of Proper Machine Repair and Maintenance

In a manufacturing plant, any failure in the equipment can cause an interruption in the schedule of production. Worse is, this could lead to expensive downtime that can greatly impact the line. With the help of proper machine repair and regular maintenance, any catastrophic failure will be prevented. Doing so also pays off in the long run in the form of lesser cost and better operational efficiency.

machine repair worker

Importance of Machine Repair and Maintenance

Machines play a great role in the overall success of a company and just like how valuable the company is, these machines should also be taken care of. Proper machine servicing is worth every investment. Below are some of the best benefits of performing preventative maintenance.

  • Extends the lifespan of equipment and lessens the need to buy a new one.
  • Avoid unplanned downtime which can be expensive and any interruption in the manufacturing process.
  • Prevents the need for costly repairs resulting from negligence.
  • Keeps the machine running without any interruption to make sure that the project gets done on time and on budget.
  • Makes sure that all systems are working fine to lessen energy consumption and cost of operation.
  • Prevent minor problems from becoming big ones that could be time-consuming and expensive to fix because the repair is complex and comes with a higher price and longer downtime.
  • Increases the machine’s resale value by having a proper service record.
  • Increase the equity and borrowing power of the machine by upkeeping its value.
  • Lessens injuries and fatalities and liability as a result of faulty equipment.
  • Maximizes the warranty coverage of the machine by having a detailed and updated service record.

What is Involved?

The main goal of any machine maintenance is to make sure that the machine is running at its maximum efficiency while having the best production quality.

With the help of the latest technologies like cloud computing, smart sensors, and the internet of things, manufacturing machine maintenance has gone a long that just simple visits from technicians.

Ensure Proper Equipment Maintenance

By implementing simple processes to the operation procedures, you can rest assured that your machine will be properly maintained.

  • Have the processes ready to analyze performance data from the systems, as well as monitor the operation so you are aware of any possible issues before they become serious.
  • Give proper training to operators and technicians so that as soon as a problem is detected, they would be able to recognize them and deal with them properly. Aside from this, the right training could prevent overuse and misuse of the machine.
  • Assign responsibilities and have the right staff accountable for the proper functioning of the machine. Educate and empower the employees to guarantee the success of preventative maintenance.
  • Implement a schedule to perform maintenance and do regular inspections to avoid wear and tear that could into bigger issues.

Establishing the right equipment maintenance workflow is important in helping the facility to operate at its best efficiency. This is something that should be taken seriously. Click here for more information on how to maintain your machine.

Checklist for CNC Cutting Machine Preventive Maintenance

What usually comes to mind when you hear the words “preventive maintenance” for CNC cutting machines? If you understand the real value of these pieces of equipment to your business interests, shutting them out of production is enough to make you cringe just at the thought of it. 

If you happen to own such pieces of industrial equipment for your business and you are meticulous enough to know that good upkeep practices are essential to optimize their longevity and thus maximize their production value for your company, you will understand that proper maintenance and care for it is part and parcel of making them last longer. 

Below is a compilation of some of the most effective preventive maintenance tips that will surely make your CNC machine cutting tools run at their peak performance while keeping an unplanned downtime situation at bay.  

Daily Care and Maintenance Tips for Your CNC Machine

  • Make it a habit to always check out the hydraulic pressure and see that it is set at 4.5 MPa. 
  • Check out also the hydraulic fluid and determine if they are just at the right level. 
  • Inspect your chuck pressure, this should always be at the right operating pressure. If you deem it is necessary to grease your chuck, always follow the manufacturer’s recommendation on this part.  
  • Replenish your lube level whenever needs, and see to it that your machine does have adequate amounts of it. 
  • If your CNC cutting machine for wood, steel, or for any material you may use it for, is equipped with its cooling mechanism, make sure that the cooling unit is always set at the right operating level. 
  • Make it a habit to clean and clear the chip pan of chips. 
  • Always practice cleaning the window of the door and light, this should help see what is inside your machine.  
  • You need to wipe clean your stainless steel way covers. Lubricating them with hydraulic is highly advised so they will move smoothly. 

At the lapse of 40 hours, get your filter out from the CNC control cabinet and thoroughly clean it. By this measure, you will optimize the air flowing through it which will help in cooling the machine down.  

Every Quarter of the Year 

At the end of 3 months, which is equivalent to about 500 hours, make it a habit to observe the following: 

  • Inspect the chip conveyor chain and apply grease to it as necessary. 
  • Check out your machine’s coolant tank filters and clean them as necessary.  

Every Six Months

  • Six months would be equivalent to 1,000 hours. During this time, you will need to reach out to your local distributor to carry out the following preventive maintenance measures. 
  • Check out the coolant tank for the presence of chips, sludge, and oil. 
  • Drain the hydraulic tank and replenish the hydraulic oil with something new and fresher. Additionally, you will also need to have it’s suction filter replaced. 
  • Clean the radiator and see to it that its fins are straight. 
  • Drain and clean out the lubrication unit before applying a fresh way lube. 
  • If your machine comes with its cooling unit, you can have it drained and refilled.  
  • Verify your machine’s leveling and make necessary adjustments. 
  • Check out your machine’s wipers and look for any fray or damage. They should be replaced immediately if they are damaged.

Anti Slip Tiles: The Importance of Treatment and Caution Wet Floor

Among the main attractions in any house is the flooring. Attractive flooring increases the home’s appeal. Good thing that there are now a lot of ways to make this happen. At present, customers have to many flooring options to choose from.

 

Out of all the options available in the market today, the one with tiles is often the preferred choice. Whether its for office interior or at home, this choice makes so many people happy. While tiles add charm and beauty to the interior of a home, there are instances when they too become a reason for worry. 

Some accidents could take place due to slippery floors in commercial and residential spaces.​

This problem should be handled properly and one way to do this is by using a specific treatment for anti slip tiles.​

anti slip coating for tile

Caution Wet Floor

Have you ever considered putting up this kind of banner? If you see people who try their best to strike a balance and spare themselves from having a bad experience of slipping off, this you should consider putting up this one. 

Caution wet floor and anti slip tiles treatment help prevent people to get injured from accidents that are caused by slipping. It is highly recommended to take preventive measures ahead of time before anything serious and dangerous could happen.

Choosing the Best Options 

Today’s market has a multitude of options to offer when it comes to anti-slip treatments and caution wet floor. This also means that there is an increasing number of companies and brands that claim to offer the best options and solutions. 

 

When finding one for your needs, it is important to find one that is only considered a solution, but one that is indeed effective and easy on the pocket at the same time. 

 

There are brands and companies that also offer on-site floor assessment and demonstration of the products they offer on tiles of an interior. This helps demonstrate the treatment’s anti slip capability and that of caution wet floor on first-hand basis to their potential customers. This demonstration is free of cost. 

 

Another advantage that are offered by these companies to their clients are the non-abrasive qualities of their products to the skin and being foot-friendly and many more benefits.

 

It is very noticeable that people now have higher standards of living across the world. This is brought about by the improving choice of good flooring and interior design options. Tiles have indeed offered the biggest changes in the homes of people and making sure that it serves its purpose right should be your role. Aside from aesthetic value, safety should be guaranteed to prevent people from suffering any injury caused by slip and fall accidents.

Why Is Sonic Drill More Advantageous Than Traditional Methods of Drilling?

Drilling Tech

We may not have intimate knowledge about the sonic drill, but we know for a fact that this method of drilling is not new either. It has been around for quite some time already and that up to this day it has remained to its adoption stage. 

When we describe technology as being stuck in its adoption phase, what do we exactly mean by that? This signifies that drilling contractors will have an extra mile to educate their clients about it. They may be coming from various fields of interest like environmental, mining, geotechnical or water well industries. Regardless of the sector from which their clients are originating from, it is crucial that they somehow understand how advantageous is the use of a sonic drill method to their project at hand.  

Minimizes Your Drilling Waste by Up to 80%

The best description I can come with regards to sonic drills is that they’re an innovative drilling technology known for their use of the casing advancement system. This process takes away from drilling the production of the slough. With that, you can have improved sample integrity even if you are drilling through the toughest of stone materials such as dolomite, limestone, and a host of other unconsolidated objects.  

Sonic Drilling Gives the Right Information You Are Looking For

Do you require nothing but an unprecedented core sample as well as the highest level of accuracy by whatever type of formation you need to drill through? Sonic drill method does that for your project. It comes with less than 1% deviation, and I know you can almost ignore it. With this, geologists, drillers and environmental scientists can ascertain exactly where exactly they have obtained their core sample.  

Sonic drill method delivers faster results as opposed to traditional overburden drilling techniques. 

This method of drilling employs ultra-high frequency resonance to help in the elimination of friction that usually occurs between the core barrel or tooling and the encountered subsurface. With this, you can count to have maximum core recovery and efficient penetration in many different kinds of subsurface conditions.

While there is an ongoing drilling activity, the resonant energy generated by the drill is transferred to the bit face and this will occur at different sonic frequencies. The sustained rotation of the drill will help in the even distribution of the impact and energy at the bit face.  

It allows you to access hard to reach drill sites and fragile terrains. 

If your drilling project is located in a remote area, the use of track-mounted rigs will give you the kind of mobility you are looking for. Sonic method of drilling comes with a goat-like versatility so you can have a level of accessibility that is beyond what a super duty truck is capable of handling. The compact drill pads they come with will minimize, if not completely eradicate, the need to take out trees and grade the land so that it can become a suitable drill site you can work on.

What Are The Different Types of Drilling Rigs for Sale in Australia?

Much like in other countries, there are many different types of drilling rigs for sale in Australia. Oil drilling rigs are protective structures that can house equipment which may include drill bits, derrick, and cables. All these materials are essentially used in extracting raw petroleum from beneath the surface of the earth. 

Oil drilling rigs can be installed either on the ocean floor or land (land-based). While both of these locations have been delivering significant amounts of raw petroleum products to the market, the general public is more accustomed to seeing the offshore type of drilling. 

Jackups

Jackups are movable drilling structures, they are most often applied for offshore drilling operations. The main deck area or hull is usually supported by open-truss legs and can drill down to the ground for up to 350 feet deep.  

In a jackup type of drilling rig, there are mainly 2 kinds of drilling machines being used. The cantilevered jackup is considered as the most used. Its drilling derrick is mounted on an arm, this will extend out of the main deck. With this, you can perform your drilling operation with or without the use of platforms.  

Another type of jackup drill rig, otherwise known as keyway jackup or slot-type, is equipped with a drilling deck opening and over it, the derrick is stably installed. You can jack up this type of drilling unit over another smaller structure.  

Floaters

The floater type of drilling rigs for sale in Australia is sometimes referred to as semi-submersible drilling units. With the help of giant and hollow pontoons or columns, they can be filled with some water so that the rig can be submerged to a particular depth. You will normally see this kind of rig when drilling for Wildcat wells or new wells. This type of drilling rig is capable of withstanding rough and violent seas.  

Fixed Platforms

Fixed platforms, as the name itself suggests, are immobile cement or steel structures. They also house drilling rigs that are used in developing new wells. Aside from those, they also protect equipment and crew and are directly linked to the ocean floor. A fixed platform type of drilling rig is usually installed on continental shelves up to a maximum depth of 1,700 feet deep. You can attach their directional drilling capability to numerous wells.  

Drillships

This type of drill rig is usually installed on tanker hulls. They are normally equipped with drilling equipment and are practically utilized in deep water exploration for purposes of experimental drilling. Dynamic positioning systems are in place to help in keeping the ship stable over the well. 

Complaint Towers 

The complaint tower is another kind of offshore drilling rig. It comes with a narrow but flexible tower. The structure comes with a piled foundation to support it. The conventional deck will operate both the production and drilling. The unit is capable of sustaining deflections and lateral forces in the water, even if the depth is 1,500 to 3,000 feet deep already.

How to Always Ensure Successful Machinery Servicing

Machinery servicing is a vital part of any facility’s machinery maintenance programme and, as such, it is one that merits proper management. If you are a manager or owner of an industrial facility, ensuring successful servicing is integral to the cost and operational efficiency of your complex. As such, it is recommended that you invest the right amount of time and effort in getting the results that you deserve from such a process, every time that you commission it. And if you need help with that, here are some of the most essential pointers to remember.

machine servicing

Check your manual

Among the first things that you should do before you schedule servicing is consulting your manufacturer’s manual. This handy piece of document does not only furnish facilities with information on how to harness the full prowess of a machine, it also details the specific practices that are ideal to a machine’s specific engineering. For instance, a guillotine cutter from a certain manufacturer may feature different mechanisms that, when damaged, need to be handled a certain way from how other guillotine cutters are managed.

 

Keeping to the terms of your manual also makes sure that the warranty of the product stays intact. Some manufacturers will void product support if the machine has been subjected to technical manoeuvrings that they have not recommended or, worse, it has sustained damage because of practices that they have not prescribed.

 

Gather all necessary information

It is also important to have a good idea of what needs doing, before it is done. Machinery servicing does not start and end at identifying a problem and fixing it. It also involves gathering pertinent data that are related to a machine and its operation. For example, some of the information that you may have to compile include the meantime between servicing of a particular equipment, its repair history, its operational hours, and the maintenance that it has undergone. Doing this will make sure that the right solutions are implemented, so that the equipment is kept in optimal condition holistically for the duration of its lifespan.

 

Commission the help of a trusted professional

Finally, get the assistance of a reputable team of professionals. Your servicing team should have extensive experience with helping out a wide range of facilities, complete product support, and excellent customer service. If it is possible, they should also ideally be able to offer personalised guidance for any post-servicing recommendations. And they must be able to provide complete documentation of the entire process, for your reference.

Machinery Repair & Maintenance: What You Need to Know

The need to commission machinery repair and maintenance comes to every facility at a certain point, and it is imperative that it be managed efficiently for maximum gains. If it is your first time to schedule these processes, there are certain considerations that you should be aware of so that you can ensure the quality of the results that you will get. Some of the most important are as follows.

machinery maintenance

Get trusted outside help

Getting proper repair and maintenance requires having access to specialised knowledge, and professionals are trained in this. As such, they are in a better position to assess your conditions and design the right measures that are suited to them. If you are looking to streamline processes, as well, an experienced team such as that which is employed by Meng Solutions can also better define metrics and establish standards.

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FYI: CNC Machines

What is a CNC MACHINE?

Computer Numeric Control popularly called as CNC are the automated milling machines which plays a vital role in manufacturing of industrial components without a human touch. Generally CNC Machines function with a series of instructions that are delivered to an internal computer controller with the help of CNC Software. The numerical control programming language is being taken care by CNC Software. The code which is used to run a CMC Machine is called as G_Code. In fact G-Code is a part of programming language of the CNC Software. G-Code gives all the instruction for the proper CNC machining i.e to hold and engage the machining tool in order to cut and shape metal to certain specifications. The entire series of code that is being used by a CNC Software also include M-codes and T-Codes. In fact the Tooling speed and feed controls are dictated by S-Codes and F-Code where as , Y, and Z-codes determine absolute position.

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Tips for Quality Insulated Wall Panels Installation

Insulated wall panels are considered to be among the most beneficial innovations that ever happened to the construction industry. This is why the product continues to enjoy rising popularity, especially among residential and commercial contractors. If you are interested in using them for your next project, you already know that you have a lot to look forward to from such a decision. But if you want to make sure that the rewards that come with these panels are fully accessible to you, here are some of the most trusted tips that are designed to harness the full functionality of these panels.

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